Disc Granulator: Why Is It the Heart of Fertilizer Production?
Among the numerous equipment in fertilizer production, the disc granulator has become an indispensable core component of modern fertilizer production lines with its unique granulation method and efficient operation capabilities. This seemingly simple equipment transforms powdered raw materials into uniform granules through its inclined rotating disc, not only improving fertilizer quality but also significantly optimizing production efficiency.
The working principle of the disc granulator is both simple and ingenious. When powdered raw materials enter the inclined disc, they continuously tumble and aggregate under the combined effects of centrifugal force, gravity, and friction as the disc rotates uniformly. Through intermittent spraying of liquid phase media, the powdered materials gradually nucleate and grow into uniformly sized granules, much like rolling snowballs. This unique granulation method allows operators to observe and adjust the process in real time, ensuring ideal particle size in the final product.
In actual production, the disc granulator works in harmony with other fertilizer equipment to form an organic whole. Front-end crushers process raw materials to appropriate fineness, while double axis mixer ensure thorough and even distribution of various components. The granules formed by the disc granulator then enter dryers to remove excess moisture, pass through coolers to reach suitable temperatures, and are finally graded by rotary screener machine. This complete process flow ensures excellent physical properties of fertilizer granules, creating favorable conditions for subsequent storage, transportation, and application.
Modern disc granulators incorporate numerous innovative designs based on traditional structures. Discs with adjustable inclination angles and rotation speeds, combined with intelligent control systems, make operation more precise and convenient. The widespread application of wear-resistant materials significantly extends equipment